Drilling Fluid Test on Field


Drilling fluid test used to measured the properties of drilling fluid / drilling mud and regularly measured by the mud engineer. These measurements will be used to determine if the quality of the mud has deteriorated and requires treatment. The properties required to fulfill the tasks discussed in the earlier part of the article will be specified by the drilling engineer before the drilling operation commences but these properties may be adjusted if for instance it is found that the drilled cuttings are not being removed efficiently or if losses are experienced.

A summary of the drilling fluid test common to both water based and oil-based muds is given below :

  • Mud Density Drilling Fluid Test
  • Viscosity Drilling Fluid Test
  • Gel Strength Drilling Fluid Test
  • Filtration Drilling Fluid Test
  • Sand Content Drilling Fluid Test
  • Liquid and Solid Content Drilling Fluid Test
  • pH Determination Drilling Fluid Test
  • Alkalinity Test Drilling Fluid Test
  • Chloride Content
  • Cation Exchange Capacity

Drilling Fluid Test Mud Density

The density of the drilling mud can be determined with the mud balance shown in Figure below. The cup of the balance is completely filled with a sample of the mud and the lid placed firmly on top (some mud should escape through the hole in the lid).
The balance arm is placed on the base and the rider adjusted until the arm is level. The density can be read directly off the graduated scale at the left-hand side of the rider.
Mud densities are usually reported to the nearest 0.1 ppg (lbs per gallon). Other units in common use are lbs/ft3, psi/ft, psi/1000ft, kg/l and specific gravity (S.G.).

Mud Balance For Drilling Fuid Test " Test of Density"

Mud Balance

Drilling Fluid Test For Viscosity

The rheological character of drilling fluids is discussed at length in the chapter on Drilling Hydraulics. In general terms however, viscosity is a measure of a liquids resistance to flow. Two common methods are used on the rig to measure viscosity:

  • Marsh funnel : The Marsh Funnel shown in Figure below is used to make a very quick test of the viscosity of the drilling mud. However, this device only gives an indication of changes in viscosity and cannot be used to quantify the rheological properties of the mud, such as the Yield Point or Plastic Viscosity.
Marsh funnel and graduated cup for viscosity quality test

Marsh funnel and graduated cup

The standard funnel is 12″ long, has a 6″ diameter at the top and a 2″ long, 3 /16″ diameter tube at the bottom. A mud sample is poured into the funnel and the time taken for one quart (946 ml) to flow out into a measuring cup is recorded. (Fresh
water at 75oF has a funnel viscosity of 26 sec/quart.)
Non-newtonian fluids (i.e. most drilling fluids) exhibit different viscosities at different flow rates and since the flow rate of the mud varies throughout this test it cannot provide a quantitative assessment of the rheological properties of the mud.
The funnel viscosity can only be used for checking radical changes in mud viscosity. Further tests must be carried out before any treatment can be recommended.

Fann Viscomenter / Fann VG

Multi-rate viscometer

Typical graph drawn from viscometer or fann viscometer results

Typical graph drawn from viscometer results

 

Rotational viscometer : The multi-rate rotational viscometer is used to quantify the rheological properties of the drilling mud. The assessment is made by shearing a sample of the mud, at a series of prescribed rates and measuring the shear stress on the fluid at these different rates. The essential elements of the device  are a plumb bob attached to a torsion spring and deflection gauge and a cylinder which can be rotated at a range of rotary speeds. The plumb bob is suspended inside the cylinder and the whole is immersed in a sample of the drilling mud. When the outer cylinder is rotated the mud between the cylinder and plumb bob is sheared. The deflection of the plumb bob is a measure of the viscosity of thedrilling fluid at that particular shear rate. The shear rate and deflection can be plotted .

The test is conducted at a range of different speeds: 600 rpm; 300 rpm; 200 rpm; 100 rpm; 6 rpm and 3 rpm. The standard procedure is to lower the instrument head into the mud sample until the sleeve is immersed up to a scribe line. The rotor speed is set at 600 rpm and after waiting for a steady dial reading this value is recorded (degrees). The speed is changed to 300 rpm and again the reading is recorded. This is repeated until all of the required dial readings have been recorded. The results are plotted . If there is a linear relationship between shear stress and shear rate (i.e. Bingham plastic) the following parameters can be calculated from the graph:
Plastic Viscosity (PV) = D600 – D300 (centipoise)
Yield Point (YP) = D300 – PV (lb/100 ft2)

Drilling Fluid Test Gel Strength

The gel strength of the drilling mud can be thought of as the strength of any internal structures which are formed in the mud when it is static. These structures are discussed in the section of water based muds in section 3 below. The gel strength of the mud will provide an indication of the pressure required to initiate flow after the mud has been static for some time. The gel strength of the mud also provides an indication of the suspension properties of the mud and hence its ability to suspend
cuttings when the mud is stationary.

The gel strength can be measured using the multi-rate viscometer. After the mud has remained static for some time (10 secs) the rotor is set at a low speed (3 rpm) and the deflection noted. This is reported as the initial or 10 second gel. The same procedure is repeated after the mud remains static for 10 minutes, to determine the 10 minute gel. Both gels are measured in the same units as Yield Point (lbs/ 100ft2). Gel strength usually appears on the mud report as two figures (e.g. 17/25).
The first being the initial gel and the second the 10 minute gel.

Acceptable range of Yield Point

Acceptable range of YP for a given Mudweight

Drilling Fluid Test For Filtration

The filter cake building properties of mud can be measured by means of a filter press.

Filter press apparatus part

Filter press apparatus

The following are measured during this test:

  • The rate at which fluid from a mud sample is forced through a filter under specified temperature and pressure.
  • The thickness of the solid residue deposited on the filter paper caused by the loss of fluids.

 

The first of the above reflects the efficiency with which the solids in the mud are creating an impermeable filter cake and the second the thickness of the filter cake that will be created in the wellbore. Notice that this type of test does not accurately
simulate downhole conditions in that only static filtration is being measured. In the wellbore, filtration is occurring under dynamic conditions with the mud flowing past the wall of the hole.
The instrument shown in Figure  consists of a mud cell, pressure assembly and filtering device. The API standard test is at room temperature and 100 psi pressure. A special cell must be used to conduct the test at high pressure and temperature (500 psi, 300 degrees F). The cell is closed at the bottom by a lid which is fitted with a screen. On top of the screen is placed a filter paper which is pressed up against an O-ring seal. A graduated cylinder is placed under the screen to collect the filtrate.
The pressure of 100 psi is applied for a period of 30 minutes and the volume of filtrate can then be measured (in cm3). When the pressure is bled off the cell can be opened and the filter paper examined. The thickness of the filter cake is measured
in 1/32’s of a inch.

Drilling Fluid Test For Sand Content

A high proportion of sand in the mud can damage the mud pumps and is therefore undesirable. The percentage of sand in the mud is therefore measured regularly using a 200 mesh sieve and a graduated tube.

Sand Content Apparatus Part

Sand Content Apparatus

The glass measuring tube is filled with mud up to the scribe line. Water is then added up to the next scribe line. The fluids are mixed by shaking and then poured through the sieve. The sand retained on the sieve should be washed thoroughly to remove and remaining mud.
A funnel is fitted to the top of the sieve and the sand is washed into the glass tube by a fine spray of water. After allowing the sand to settle the sand content can be read off directly as a percentage.

Drilling Fluid Test for Liquid and Solid Content

If pipe sticking is to be avoided, the proportion of solids in the mud should not exceed 10% by volume. A carefully measured sample of mud is heated in a retort until the liquid components are vaporised. The vapours are then condensed, and collected in the measuring glass. The volume of liquids (oil and/or water) is read off directly as a percentage. The volume of solids (suspended and dissolved) is found by subtraction from 100%.

Drilling Fluid Test for Alkalinity

Although pH gives an indication of alkalinity it has been characteristics of a high pH mud can vary considerably despite constant pH. A further analysis of the mud is usually carried out to assess the alkalinity. The procedure involves taking a small sample, adding phenolphthalein indicator and titrating with acid until the colour changes. The number of ml of acid required per ml of sample is reported as the alkalinity. (Pf = filtrate alkalinity, Pm = mud alkalinity). Another parameter related to Pf and Pm is lime content. This can be calculated from:
lime content = 0.26 (Pm- FwPf)
where,
lime content is in lb/bbl
Fw = volume fraction of water in the mud.

Drilling Fluid Test for Chloride Content

The amount of chloride in the mud is a measure of the salt contamination from the formation. The procedure for measuring the quantity of salt in the mud is to take a small sample of filtrate of the mud, adding phenolphthalein and titrating with
acid until the colour changes. 25 – 50 ml of distilled water and a small amount of potassium chromate solution is then added. The solution is stirred continuously while silver nitrate is added drop by drop. The end point is reached when the colour changes. The chloride content is calculated from:
Cl content (ppm) = ml of silver nitrate x 1000 / ml of filtrate sample

Drilling Fluid Test for Cation Exchange Capacity

This test gives an approximate measure of the bentonite (sodium montmorillonite) content of the mud. The sodium cation (Na+) of bentonite is held loosely on the clay structure and is readily exchanged for other ions and certain organic compounds. Methylene blue is an organic dye which will replace the exchangeable cations in montmorillonite and certain other mud additives (eg organic compounds such as  CMC, lignite). A small mud sample is put in a flask where it is first treated with hydrogen peroxide to remove most of the organic content. Methylene blue solution is added in increments of 0.5 ml. After each increment the flask is well shaken, and while the solids are still suspended one drop is placed on filter paper. The end point is reached when the dye appears as a greenish-blue ring around the solids on the filter paper.
The methylene blue capacity = ml of methylene blue / ml of mud sample.

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